Combat Robotics

Zica

Version 4.1 · Active

Preparing 3D model…

About the Bot

Zica is my first serious design for a 1 lb plastic combat robot and is also my longest running robot overall. It has undergone a long and continuous development process to reach it's current design and is still undergoing active development. Version 2.0 resolved major issues with the drive system and version 3.0 changed many design aspects including a significant chassis overhaul. Version 4.0 was by far the most significant change to the bot consisting of a complete redesign of all aspects of the entire bot from the ground up to address many issues I'd been taking note of over the past 9 months.

Nearly all design elements of this bot were conceptualized and developed by me from the ground up, some of which I have detailed here. Zica’s weapon is a vertical spinner mounted to a large battle hardened hub motor. This means that the motor running the weapon is situated inside the weapon itself, eliminating the need for belts that could snap. The wheels are made of cast urethane rubber, molded to the outside of 3D printed wheels. These are then bolted to aluminum hubs that are fastened with a single set screw to the drive shafts and supported by a small bearing in the outer wall of the wheel well. The roll bars on the back of the bot drastically decrease the chance of the bot getting stuck upside down, and in the case that it does end up upside down, the weapon is able to impact the ground to self right the bot. Zica features multiple front armor configurations including the large wedge seen on this page and smaller side wedgelets which can be seen in its image on the Combat Robotics and Home page.

For a little bit of background on the name, Zica was originally named Sica, after the the Roman short sword of the same name. Not long after its creation however it was discovered that another bot had held this name for many years, so it was adjusted to Zica out of respect for the other Bot. An effort was made to keep the name as similar as possible since it was already known in community so a simple swap from an S to a Z was a good solution.

Competition Record

1st 0 2nd 2 3rd 2

2026

EventResult
Robot Combat League National Championship13th / 32
Spring Skirmish '264th / 23
Berkeley Bot Bash5th / 18
Nexus Knockout 37th / 17
AIME Presents: ROBOTRONICA4th / 9
WINTER WRECKAGE Impact Robotics League Event #217th / 32
West Coast Combat Robotic League January Event2nd / 5

2025

EventResult
West Coast Combat Robotic League December Holiday Bash5th / 14
NorCal Robotics Expo 20253rd / 22
Bot'Geddon 2025 at the Rocklin Maker Faire5th / 12
West Coast Combat Robotics League September Event2nd / 9
West Coast Combat Robotics League August Event3rd / 10

Complete Breakdown

CAD Views

Full assembly first, then cutting-plane cross sections — click to enlarge.

Zica full assembly CAD view
Cutting planes

Cross sections

Zica cross section
Zica cross section
Zica cross section

Component Details

Printed Parts

Printed Parts

Top Plate
Overture Super PLA+
Chassis
Overture Super PLA+
Weapon Uprights
Overture Super PLA+
Weapon
Overture Super PLA+
Wedge
Overture Super PLA+
Wheels
Overture Super PLA+
Motor Locks
Overture Super PLA+
Roll Bars
Overture Super PLA+
Electronics

Electronics

Battery
GNB 15.2V 450mAh 4SHV 80C Lipo
Weapon Motor
Repeat 2207 1800kV Hubmotor
Drive Motors
Repeat Mini Brushed Mk2
Weapon ESC
Readytosky 35A Brushless ESC
Drive ESC
WEKA 20A Dual Brushed ESC
Receiver
Flysky FS2A 4 Channel Receiver
Power Switch
FingerTech Mini Power Switch